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Application of Emulsifiers

Basic Volume

Application Volum

Kind of Emulsifiers

Bread

Bread

Bread and sweet rolls sold at supermarkets and convenience stores are usually mass-produced.
Mass production and mass distribution, takes time from start to finish.
To maintain the softness for as long as possible and to make bread dough suitable for machine production, emulsifiers are used but not only for emulsification.
It is also used as a dough modifier, tolerable to mechanical force, by modulating the proteins in wheat flour.
 
Bread is made by mixing and kneading flour, water, salt and yeast and baking the dough following fermentation.
Wheat flour contains 10-14% protein and 1-2% lipid along with starch. 80% of protein is gluten, from which gluten membrane is produced during mixing.
Air bubbles are created during mixing and the gas produced by fermentation of the dough, expand during baking to fill the space under the gluten membrane. The force due to these gases causes a rising of dough.
 


At a temperature over 60°C, starch rapidly expands following water absorption, leading to gelatinization.
With a further increase in temperature, the inner phase is made up with denaturation of protein gluten membrane. If this phase is insufficient, gas leaks out and bread expanding does not occur.
A small amount of lipid contained in wheat flour is said to mediate the formation of gluten membrane. The emulsifier is thought to have similar effects.

Major effects of emulsifiers on bread production are as follows;

  • to make a less-sticky and elastic dough that is easy to handle

  • to increase the dough resistance to mechanical force to soften and create easy raising.

  • to make smooth bread of good eating quality, and to maintain the softness.

Our representative emulsifiers for bread are Rimulsoft Super, Rikemal MM-100, Doughcon Ace, Dough Master, Sofical Beta.